Dedicated to advancing the use of fabricated geomembranes through education, research, and technology transfer.

WHY?
Factory fabrication reduces field welding, reduces installation time and costs, allows modular construction and provides consistent seam and liner quality.

Geomembrane Test Method Videos Now Available

FGI has created FIELD AND FACTORY VIDEOS for the following
Test Methods:

ASTM D1239 Chemical Resistance, ASTM D1203 Volatile Loss, D5641 Vacuum Chamber, ASTM D4437 Air Lance Test,
ASTM D5994 Thickness (Textured), D5119 Procedure B Thickness (Smooth), ASTM D7408 Seam Peel Strength, ASTM D882 Tensile Properties & D7408 Seam Shear Strength, ASTM D1204 Dimensional Stability, ASTM D1790 Brittleness Temperature.

View

Listen to our Geo-Engineering Podcast Series!

Join Tim Stark (Professor of Civil Engineering and Technical Director of the FGI) and Jen Miller (Coordinator of the FGI) as they discuss the latest emerging geosythetics industry trends and news.

Listen

Earn PDH Credits Online
FREE!

Cutting edge topics presented by industry experts & scholars.

View

View Our Latest Webinar,
Geomembrane Attachment and Penetration Design and Installation


Recorded February 4, 2021

View

Education - Research - Technology Transfer

FGI is committed to these objectives. Click below to learn more about our Mission

Learn MOre

Design and Installation Detail Drawings Available

Details available for constructing a containment facility including pipe boots, concrete attachments, penetrations, and vent details.  Both PDF and DWG available.

View details

PROJECT SPOTLIGHT

Druid Hill Reservoir Impermeable Cofferdam

GEOMEMBRANE APPLICATION: 
Geomembrane used to line one side of rock cofferdam to drain one-half of Druid Hill Reservoir while maintaining water in the other half
MATERIALS USED:
120,000 square feet of XR-3 reinforced potable grade geomembrane by Seaman Corporation, 52,000 square feet of 10 oz double-sided geocomposite
MEMBER COMPANY: 
Hallaton
PROJECT DESCRIPTION

Druid Hill Reservoir is a one-billion-gallon (55 acre)potable water storage reservoir that supplies the City of Baltimore and surrounding counties. Druid Reservoir was constructed between 1863 and 1871 and is one of the largest earthen dammed lakes in North America and in 1971 it was named a National Historic Civil Engineering landmark by the American Society of Civil Engineers.

To drain one-half of the reservoir, while maintaining water on the other side, Hallaton lined a 1,200 ft long rockfill berm to create a barrier system instead of driving steel sheetpiles as required in the original bid documents (see Photo One).  The water facing side of the rockfill berm was lined with an impermeable geomembrane so water could not flow from the water filled side of the reservoir through the rockfill and into the other half while it was drained to construct underground storage tanks. First a geocomposite was placed on top of the rockfill to protect the reinforced geomembrane during deployment (see Photo Two). Afterwards the factory fabricated reinforced potable water grade geomembrane was installed over the geocomposite and floated out into the reservoir to cover the full length of the rockfill slope that was below water (see Photo 3).

Challenging aspects of this project include:  

  • The rock cofferdam varied in depth for 0 to 60 feet over its length so each factory fabricated geomembrane panel varied in length and width to precisely cover the permeable cofferdam material to prevent leakage from the water to the dry side of the cofferdam
  • Keeping the geomembrane afloat as it was incrementally being pulled out across the water and cofferdam was accomplished using floats
  • Making the “turn” along the ponded side (see aerial shot in Photo One). The overall length of the cofferdam is 1,200 feet but 300 feet was along the southern side of the reservoir while 900 ft was along the fairly straight cofferdam. The geomembrane for the 300 foot long section was factory fabricated and then thermally welded in the field to the end of the 900 foot main section that was previously pulled into place
  • Sinking of the installed liner system needed to be controlled from the stone cofferdam.This required carefully timed and equally measured maneuvers on both sides to sink the liner system to the bottom of the reservoir and cofferdam. Following the successful sinking of the liner, divers were employed to ensure the geomembrane was in contact with the cofferdam to the reservoir bottom so no leakage occurred.

After stone ballast was placed on top of the completed geomembrane, dewatering started on the western side where the new underground tanks would be constructed (see Photo Four). The western side of the reservoir was completely dewatered to allow for the excavation and construction of the new underground water tanks to create a safe and protected treated water supply for Balitmore (see Photo Four).

LESSONS LEARNED 

Many lessons were learned from this project, including:  

  • engineering smaller models and conducting many trial runs is beneficial to identify potential issues when a project involves innovative design and construction techniques;
  • there still may need to be some re-engineering on site to achieve best results;
  • good communication and collaboration between the engineer, general contractor, and geosynthetics installer is important.
HOW THE USE OF FABRICATION IMPROVED THIS PROJECT

Most of the geosynthetics were factory fabricated ahead of time, which increased the speed of the project because time was of the essence. Deploying geomembrane from the top of a cofferdam on one side, while keeping it straight, forward moving, and floating was accomplished much easier using large factory fabricated geomembrane panels (see Photos 2 and 3).

We are a non-profit organization providing education, research, and support for the flexible and fabricated geomembrane industry.

Check out some of our research and related topics

TECH CORNER

Ask the expert...
Tim Stark, FGI Technical Director

Tim Stark, Ph.D., P.E., D.GE., F.ASCE

FGI TECHNICAL DIRECTOR

Review our FAQs and you still have a question, please CONTACT US & Tim will get back to you as soon as possible...

Geomembrane Guide

An interactive list of geomembrane products for various applications. Read more

The FGI Equipment Guide

An interactive list of welding equipment and products for
fabricated geomembranes. Read more

The FGI Pond Leakage Calculator
Geomembranes v. Compacted Clay Liners

Pond Leakage Calculator - Fabricated Geomembranes
Fresh water is a precious resource with demands rising daily and supply greatly fluctuating. Only two (2) percent of all water on Earth is fresh water with the other 98% being salt water.  This 2% of fresh water is comprised of: 87% ice, 12% groundwater, and 1% rivers and lakes.  Thus, only 13% of the available freshwater is readily accessible.  Therefore, it is imperative that we capture and hold these limited water resources for agriculture, domestic use, and industry and also protect valuable groundwater from surface or subsurface contamination.

The FGI’s Pond Leakage Calculator is a Microsoft EXCEL spreadsheet based on Darcy's Law of Seepage and provides a comparison between leakage rates from a canal, pond, or reservoir constructed with compacted fine-grained soils and a geomembrane liner system. The Leakage Calculator allows the user to input the size of the containment basin (including length, width, depth, side slope angle and freeboard), the anticipated level of hydraulic conductivity of the compacted soil or geomembrane liner, and the relative cost of water in dollars per acre-foot of water.

The Calculator then calculates the volume of the basin in gallons, a comparison of leakage rates between the compacted soil and geomembrane liner systems in gallons, and the cost of the leakage based on the cost of water per acre-foot to replace it. This Calculator is designed to help consultants, engineers, architects, and end users decide how to line their canals, ponds, reservoirs, and basins to capture and/or protect valuable fresh water.  The Calculator does not consider variances in construction quality and operational techniques on the long-term effectiveness of the chosen liner system. The FGI has additional research and publications to help with other aspects of successful water containment applications.

Types of Geomembranes
Four (4) popular types of geomembranes are available for pond liner systems.  These four (4) geomembranes in ALPHABETICAL order are: (1) EPDM, (2) reinforced polyethylene (RPE), (3) Polypropylene (PP), and (4) Polyvinyl Chloride (PVC). EPDM (Ethylene Propylene Diene Monomer) geomembranes are unreinforced and have been used for the construction of ponds of varying kinds. EPDM geomembranes are made from rubber and can be welded together with tape and primer. EPDM can be reinforced or unreinforced.  RPE geomembranes have a high tensile strength and puncture resistance because they are reinforced. RPE geomembranes also can be welded with heat.  PP geomembranes can be unreinforced or reinforced depending on the application. Reinforced PP geomembranes also have a high tensile strength and puncture resistance because they are reinforced. PVC geomembranes are also unreinforced and have been used successfully for decades in water canals, ponds, and reservoirs. PVC geomembranes can be welded with heat and/or solvents.

Please click below to access FGI’s Pond Leakage Calculator.
 Calculator
COMPLETE THIS FORM
TO VIEW THE LATEST FGI WEBINAR
Temporary Landfill Covers - Design & Construction

Geomembrane Attachment andPenetration Design and Installation
Presented by Patrick Elliott of RavenIndustries/CLI, Brendan Simbeck, and Duff Simbeck of Simbeck and Associates

Recorded February 4, 2021
VIEW ALL RECORDED WEBINARS

News

Women in Geosynthetics Round Table Discussion

Geosynthetics 2021 Virtual Conference

February 25, 2021, 2:00-3:30 p.m.

Moderators: Jordan Wiechmann, Intertape Polymer Group and Jen Miller, Fabricated Geomembrane Institute

The Fabricated Geomembrane Institute at the University of Illinois has created a group titled, “Women in Geosynthetics (WIG)” in order to promote the advancement of women in the geosynthetics industry through education, networking and mentoring opportunities. Audience participation is the focus of this highly interactive discussion

The discussion will include, but is not limited to the following points of interest:

–        How can we recruit MORE women into the Geosynthetic Industry?

–        How can we create more opportunities in the industry for women?

–        What types of educational opportunities are out there to educate women throughout the industry?

–        Mentorship Opportunities

Panelists:

Tonya Switalski (Titan Environmental)

Kasia Zamara (Tensar)

Katie Hill (Owens Corning)

Lisa Simms (East Coast Erosion)

Register: https://geosyntheticsconference.com/register/

Register

FGI Fall 2020 Newsletter Now Available

Check out all of the exciting events and news happening at the FGI

Download Newsletter
More news
Subscribe to our newsletter!
A quarterly newsletter that will keep you informed about all things Geosynthetics.
current Newsletter
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

Resources

Pond Leakage Calculator

Use our Excel calculator to learn what measurements are needed to properly plan for your pond liner project.

More

FAQs

Frequently asked questions from members, customers and industry professionals answered.

More

Specifications & Guides

FGI, ASTM and IAGI material specifications in one place for your reference and convenience

More

Geomembrane Guide

A comprehensive guide to industry and our member material offerings for fabricated geomembranes.

More